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Gold processing methods aim to optimize the balance between gold recovery rates and associated costs. Achieving this involves selecting techniques that suit the ore type, deposit characteristics, and economic feasibility. Here are the primary gold processing methods that balance recovery and cost:
Overview:
Gravity separation uses the differences in density between gold and other minerals to separate particles. Equipment such as jigs, centrifugal concentrators (e.g., Knelson, Falcon), and shaking tables are commonly used.
Recovery & Cost:
Overview:
Cyanidation is the most widely used method for extracting gold. It relies on the dissolution of gold into a cyanide solution. Variants include mchakato wa kaboni-katika-massa (CIP),Kaboni-katika-Uchimbaji (KKU)
, naCarbon-in-Column (CIC).
Recovery & Cost:
Overview:
Flotation uses chemicals to separate gold-containing sulfides from other minerals. It is typically applied to ores with gold associated with sulfide minerals, such as pyrite or arsenopyrite.
Recovery & Cost:
Overview:
Heap leaching involves stacking crushed low-grade ores on leach pads and applying a cyanide solution to dissolve gold.
Recovery & Cost:
Overview:
Refractory ores containing gold trapped in sulfide minerals or certain carbon matrices require pretreatment methods like roasting or pressure oxidation to make gold accessible for extraction.
Recovery & Cost:
Overview:
This method uses bacteria to break down sulfide minerals, freeing gold for subsequent cyanidation.
Recovery & Cost:
Overview:
Direct smelting is typically used for artisanal and small-scale mining. Gold concentrates are melted with fluxes to separate gold from impurities.
Recovery & Cost:
Overview:
Some operations employ a combination of methods to achieve the best balance of recovery and cost (e.g., using gravity separation followed by cyanidation or flotation followed by leaching).
Recovery & Cost:
The choice of the gold processing method depends on several factors:
Careful testing, such as metallurgical tests, is essential at the feasibility stage to determine the most effective and cost-efficient method for a specific deposit.
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