Uji Pengolahan Bijih Grafit 1.000 TPD & Pabrik Peralatan Lengkap di Tanzania

Penggilingan Bijih & Pemisahan Kasar:

• Flow: Two-stage crushing (Mesin Penghancur Rahang + Hammer Crusher) to below 25mm.
• Equipment: Penyortir Berbasis Sensor Transmisi X-ray (XRT) (optional).
• Function: Early waste rejection to improve head grade and reduce downstream processing load.

Perlindungan & Klasifikasi Flake:

• Equipment: Pabrik Perlindungan Flake Grafit Spesial (low-speed attrition grinding) + Pengayakan Bertahap & Klasifikasi Gravitasi.
• Function: Separate flakes by size (+80 mesh, +100 mesh, -100 mesh) and remove slimes.

Konsentrasi Pemisahan Air & Pengeringan:

• Equipment: Penebalan laju tinggi + Filter Press Piring Membran + Pengering Sabuk Suhu Rendah.
• Function: Efficient moisture reduction to ≤ 10% while preventing oxidation.

Desain Modular & Tercontainerisasi: Major equipment pre-assembled in container modules for rapid deployment and commissioning in remote Tanzanian sites.

Sirkuit Percobaan yang Fleksibel & Kaya Data: The plant is fully instrumented for variabile ore tests, providing accurate scale-up data for a future 5,000–10,000 TPD commercial plant.

Efisien Air & Tailing Tumpukan Kering: Tailings are fully dewatered for safe dry stacking, minimising environmental footprint and water consumption—critical for water-sensitive regions.

Penggilingan & Pembebasan:

• Flow: Closed-circuit grinding with Kegiatan Penggilingan Bola + Pengelompokan Hidrocyclone.
• Ukuran Giling Target: P80 = 0.3–0.5 mm (protecting flake structure).
• Function: Liberate graphite flakes while minimizing over-grinding.

Flotasi Multi-Tahap:

• Flow: 1x Rougher + 3x Cleaner + 1x Scavenger flotation circuit.
• Equipment: Sel flotasi agitasi mekanis with tailored frother/collector dosing system.
• Function: Achieve high-purity concentrate through repeated cleaning; scavenger recovers middlings.

Pengelolaan Limbah & Air:

• Equipment: Pengental Kerucut Dalam + Press Filter for tailings; Sistem Daur Ulang Air with clarifier.
• Function: Dry stacking of tailings, >85% process water recycled.

Flotasi Berkualitas Tinggi dengan Kontrol Cerdas: Automated reagent dosing and air flow control based on real-time pulp density and grade analysis.