What Critical Factors Impact Sliming Cyanidation for Low-Grade Gold?
Sliming cyanidation is a process used in the extraction of gold from low-grade ores, and several critical factors can significantly impact its effectiveness. Here are the main factors:
Particle Size and Sliming:
- If the ore is over-ground during the milling process, too much slime (very fine particles) can be generated, which adversely affects cyanidation. The slime particles may encapsulate gold particles, preventing contact with the cyanide solution and reducing the leaching efficiency.
Олборлогдсон эрдэс судлал:
- The composition and characteristics of the ore play a vital role. Ores that contain fine-grained, refractory gold trapped in sulfides or silicates may limit cyanide access to the gold. Additionally, the presence of clay minerals can exacerbate sliming issues by forming colloidal suspensions.
Цайнаны концентраци:
- Adequate cyanide concentrations are essential for efficient gold leaching. However, if the slurry contains excessive fine particles (slimes), the cyanide can preferentially react with these particles or adsorb onto them, reducing the availability of cyanide for gold dissolution.
рН хяналт:
- Maintaining an alkaline pH (usually around pH 10–11) is critical to suppress the formation of toxic hydrogen cyanide gas and ensure efficient cyanidation. The presence of slimes can consume reagents such as lime used for pH adjustment, complicating pH control.
Slurry Density:
- High concentrations of slimes can alter the viscosity and density of the slurry, impairing effective mixing and reducing the ability of the cyanide solution to reach the gold particles.
Реагент зарцуулалт:
- Sliming can lead to increased reagent consumption. Fine particles adsorb cyanide or oxygen, which reduces the amount available for gold leaching, thus requiring higher reagent additions.
Ууссан хүчилтөрөгчийн түвшин:
- Adequate oxygen is necessary for the cyanidation reaction, which combines oxygen, cyanide, and gold. Fine particles can block oxygen transfer or react with oxygen themselves, reducing the efficiency of the gold dissolution process.
Clay and Gangue Material:
- The presence of clays or other gangue materials in the ore can increase the viscosity of slurries, leading to poor mixing, slower reaction kinetics, and hindered separation processes such as filtration or thickening.
Gold Particle Liberation:
- Poor liberation of gold particles due to encapsulation by gangue minerals or improper grinding can prevent cyanide from effectively dissolving the gold, especially if slimes are prevalent.
Settling Rate and Solid-Liquid Separation:
- Slime particles tend to settle slowly or remain suspended, making it difficult to separate the leached gold-bearing solution from solid tailings. This affects the downstream recovery process.
Recycling and Wettability:
- In operations that recycle process water, slimes can alter the surface chemistry of particles, reducing their wettability and affecting downstream processes like adsorption onto activated carbon.
Pre-Aeration and Conditioning:
- In some cases, pre-aeration is required to oxidize sulfides or reduce organic matter before cyanidation. The presence of slimes makes uniform aeration and conditioning more challenging.
Mitigation Strategies:
- Proper Grinding Control: Optimize grinding to minimize excessive fines generation.
- Classification and Desliming: Use hydrocyclones, thickeners, or classifiers to remove excess slimes before cyanidation.
- Reagent Management: Adjust cyanide and lime additions to compensate for increased consumption due to slimes.
- Урьдчилсан эмчилгээний аргууд: Incorporate processes like flotation, gravity separation, or pre-oxidation to remove problematic components.
- Optimize Slurry Density: Maintain dilute slurries when dealing with high slime contents to ensure proper leaching and mixing.
Understanding and managing these factors is crucial to improving gold recovery in low-grade ores while minimizing operational challenges caused by sliming in cyanidation processes.
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