1800 TPD High-Iron Phosphate Beneficiation Plant in Egypt

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Processing Way

  • Low-Intensity Magnetic Separation (LIMS): Pre-removes 70% magnetite (Fe concentrate)
  • Attrition Scrubbers: Clay removal at 250 rpm
  • Spiral Concentrators: Gravity separation for coarse phosphate
  • Flotation Column: Fine phosphate recovery (-38μm)
  • Iron tailings → Cement additive
  • Silica tailings → Glass manufacturing
  • Direct Flotation (Silica Removal): Anionic collector AP-8 (pH 9.2) → Silica froth removal
  • Reverse Flotation (Iron Removal): Cationic collector CT-5 (pH 4.5) → Hematite depression
  • Electrostatic Separation: Silica sand purification
  • Magnetic Filtration: Final iron reduction in phosphate

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