Iron ore beneficiation process should be as efficient, simple to the extent possible in the most appropriate process to achieve the best effects. In the concentrator, the crushing and grinding operations of equipment investment, production costs, power consumption and steel consumption is often the largest proportion, so the calculation of crushing and grinding equipment selection and operations management is good or bad, in large determine the economic benefits of the concentrator.
Put the 0.5-5 mm iron ore into the hopper, through the vibration motor vibrating material, the quantity can be made precise adjustment by hand wheel. By dragging the magnetic roller speed motor, the speed can be adjusted through the governor table, you can control the output and magnetic separator concentrate grade. Mineral particles are fed to the magnetic roller by conveyor to be sort.As iron ore mineral particles has magnetism,it is immediately adsorbed on the magnetic roller by strong magnetic field, while the gangue grains (miscellaneous stone, sand) has no magnetism (magnetic weak),it does not adsorbed by magnetic roller.Along with the rotation of the magnetic roller, mineral particles has been sucked in the magnetic roller, while the gangue grains is thrown off to in front of the compartment mine board when the magnetic roller to the front end position(by changing the angle of compartment mine board to adjust concentrate mine’s grade), mineral particles continue to be taken off the magnetic roller then automatically fall into one volume anthology concentrate ore bucket to collect the finished product. Since the falling of the magnetic roller entrained gangue also has some weaker magnetic mineral particles, they will continue into the next magnetic roller for magnetic separation, magnetic separation of mineral particles into two finished anthology ore bucket to collect the finished product.The gangue was thrown out through tailings discharge port, thus magnetic separation process ends.
Based on the iron ore processing experience and necessary processing tests, Prominer can supply complete processing plant combined with various processing technologies, such as gravity separation, magnetic separation, flotation, etc., to improve the grade of TFe of the concentrate and get the best yield. Magnetic separation is commonly used for magnetite. Gravity separation is commonly used for hematite. Flotation is mainly used to process limonite and other kinds of iron ores
Through detailed mineralogy study and lab processing test, a most suitable processing plant parameters will be acquired. Based on those parameters Prominer can design a processing plant for mine owners and supply EPC services till the plant operating.