What Are the Eight Methods Used to Extract Gold from Ore?
Extracting gold from ore involves various methods, depending on the type of ore, its composition, and the desired purity of the gold. Here are eight common methods:
1. Gravity Separation
- Process: Uses the difference in density between gold (heavy) and other materials (lighter) to separate gold from the ore.
- Application: Effective for coarse gold particles and placer deposits.
- Equipment: Shaking tables, sluices, jigs, or centrifugal concentrators.
2. Cyanidation (Cyanide Leaching)
- Process: Dissolves gold from ore by using a cyanide solution, forming a gold-cyanide complex. The gold is then recovered through adsorption onto activated carbon or by precipitation (e.g., using zinc dust).
- Application: Widely used for low-grade and refractory ores.
- Cons: Toxic and requires careful waste management.
3. Flotation
- Process: Involves adding chemicals to a slurry of crushed ore and water to make gold-containing minerals hydrophobic. Air bubbles carry the hydrophobic particles to the surface, forming a froth that can be skimmed off.
- Application: Effective for sulfide-associated gold ores.
- Equipment: Flotation cells.
4. Amalgamation
- Process: Mercury is mixed with crushed ore to form an amalgam with gold. The mercury is then evaporated, leaving behind pure gold.
- Application: Historically common but now largely abandoned due to mercury’s toxicity and environmental impact.
- Cons: Highly dangerous and harmful to the environment.
5. Heap Leaching
- Process: Crushed ore is piled into heaps, and a cyanide solution is sprayed over the top. The solution percolates through the ore, dissolving gold, which is then collected at the bottom.
- Application: Cost-effective for low-grade ores.
- Cons: Slow process and environmental concerns with cyanide leaching.
6. Bioleaching (Biological Leaching)
- Process: Uses microorganisms (e.g., bacteria like Acidithiobacillus ferrooxidans) to break down sulfide minerals and release gold.
- Application: Suitable for refractory ores containing sulfides.
- Advantages: Environmentally friendly compared to traditional methods.
7. Pressure Oxidation (Autoclaving)
- Process: Ore is subjected to high pressure and temperature in the presence of oxygen to oxidize sulfide minerals, making gold accessible for extraction by cyanidation.
- Application: Used for refractory ores.
- Cons: Expensive and requires specialized equipment.
8. Smelting
- Process: Ore is heated to high temperatures, often with fluxes (like silica or borax), to melt the gold and separate it from impurities.
- Application: Often used as a final purification step after other methods.
- Equipment: Furnaces.
Combination Processes
- Some ores require a combination of methods (e.g., flotation followed by cyanidation) to achieve optimal gold recovery.
Environmental Considerations
- Modern gold extraction emphasizes minimizing environmental impact, such as reducing cyanide usage, managing waste responsibly, and exploring greener methods like bioleaching.
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