What Hybrid Techniques Extract Gold from Golmud’s Stubborn Antimony Ores?
Extracting gold from antimony-rich, complex ores, such as those found in locations like Golmud, typically requires innovative processing techniques. Such ores are for their refractoriness due to the association of gold with other sulfides, arsenides, or antimony compounds, making conventional methods like cyanidation inefficient. To overcome these challenges, hybrid techniques are employed, which often combine physical, chemical, and biological processes. Below are key hybrid approaches used to extract gold from stubborn antimony-bearing ores:
1. Roasting and Enhanced Cyanidation
- Oxidative Roasting: The ore is subjected to high temperatures in the presence of oxygen to decompose sulfides and antimony compounds, liberating gold for subsequent processing. However, this method can lead to environmental concerns due to sulfur dioxide and antimony emissions.
- After roasting, the calcine (roasted product) undergoes cyanidation, where a cyanide solution dissolves the liberated gold.
2. Pressure Oxidation (POX) with Multiple Stages
- High-Pressure Oxidation: Refractory ores are treated with oxygen and heat under elevated pressure in an autoclave. This technique breaks down antimony sulfides and other gold-bearing compounds.
- The combination of pressure and chemical attack makes the gold accessible for leaching in subsequent steps like cyanidation or thiosulfate leaching.
3. Bio-Oxidation (BIOX) and Cyanidation
- Microbial Oxidation: Certain bacteria, such as Acidithiobacillus ferrooxidans, are used to oxidize sulfides and antimony-rich phases in the ore. This biological pre-treatment exposes the encapsulated gold while avoiding the emissions associated with roasting.
- After bio-oxidation, cyanidation or another leaching technique can recover gold.
4. Flotation-Enriched Concentration + Hybrid Leaching
- Flotation: Antimony-bearing minerals, such as stibnite (Sb₂S₃), may first be separated via flotation to concentrate the gold-bearing portions of the ore.
- The flotation concentrate can then be treated by:
- Roasting and cyanidation.
- Alkaline sulfide leaching to remove antimony, followed by gold extraction using thiosulfate or cyanide solutions.
5. Alkaline Sulfide Leaching Followed by Gold Recovery
- Step 1: Antimony is selectively dissolved from the ore using an alkaline sulfide solution, which targets antimony compounds like stibnite for separation.
- Step 2: The gold can be subsequently liberated and processed using thiosulfate leaching or other non-cyanide methods, reducing environmental risks.
6. Ultra-Fine Grinding + Leaching
- Fine Grinding Technology: Ultra-fine grinding (e.g., using IsaMill or similar equipment) increases the surface area of ore particles, improving access of leaching reagents to encapsulated gold.
- This step can precede or accompany cyanidation or thiosulfate leaching for effective processing of stubborn ores.
7. Thiosulfate Leaching Systems
- Thiosulfate is an alternative to cyanide for gold extraction, especially useful for complex ores containing elements like antimony that interfere with cyanidation.
- Combined with pre-treatment steps (e.g., flotation, ultra-fine grinding, or bio-oxidation), thiosulfate can improve overall gold recovery.
8. Hydrometallurgical and Electrometallurgical Innovations
- Advanced hydrometallurgical processes may be employed after pre-treatment, including chloride leaching in brine solutions that dissolve both antimony and gold. Post-separation, gold can be recovered via electro-winning or precipitation.
- Experimental ion-exchange resins and selective membranes are also under development for enhanced gold and antimony separation.
Environmental Considerations
Antimony and arsenic, both often present in refractory ores, raise concerns due to their toxicity. Modern hybrid techniques aim to integrate pollution controls, including gas scrubbers (for roasting) and closed-loop water recycling systems, to minimize environmental impacts.
By selecting appropriate combinations of these approaches, metallurgists can effectively handle antimony-laden, gold-bearing ores from stubborn deposits like those in Golmud.